Not every enterprise can afford to purchase expensive lines for the manufacture of sandwich panels. This is not required for some firms, because this production may be a side of activities.
It is for such solutions that there are quite budgetary options for manufacturing sandwich panels on inexpensive equipment. As for the composition of the line for the manufacture of sandwich panels, it will be the following.
The drum for unwinding rolls became without a drive. It is intended for manually unwinding the roll of steel. Naturally, this operation can be carried out using promotional devices. The price of these devices is too large to include them in the budgetary set of the line.
Introductory and detachment device (SN-0. 6-02). It is designed to cut the sheet of the required length and its preparation for further operations for the manufacture of Sentwitch panels.
Profile machine with control panel (PR-125. 10/03). This device can be configured for the manufacture of two main types of profiles: Stanovaya and profile.
PSP-1000/6 screw press, the length of which is 6 meters. It is necessary to create the shape of the finished product6. The table on which the grooves will be cut in the mineral wool or foam. This procedure is very responsible, so a special place is needed for it.
You can use additional equipment, such as: a measured table and a table for applying glue.They can be ordered separately to improve the quality and variety of products manufactured. Naturally, this will entail additional costs that are reasonable if you plan large production volumes. In this case, the manufacture of sandwich panels will take place the following operations.
The process of unreasoning the drum with steel and cutting blanks of the necessary length.
Application of profile and locks of sandwich panels.
Transportation of panels of panels on a special rack.
Application of glue to the workpiece.
Pressing of preparations of panels.
Superflow the press and transportation of finished products to the warehouse.
A big plus is that in the production of wall panels using this equipment, the number of personnel that you need will not exceed 3 people. If there are additional people on the site, some operations can be performed simultaneously. A team of 5 people can double performance. By the way, speaking of performance, it is about 1,000 square meters.m. ready -made panels per month with single work.It is not difficult to calculate that when working 5 people in two shifts, the volume of products will increase to 4,000 kV.m. panels per month! And this result is already comparable to more expensive equipment for the production of wall panels of similar quality.
A set of this equipment is the most primitive, but sufficient for the manufacture of sandwich panels with a limited budget. The equipment equipment is a full cycle of production of roofing and wall panels up to 6 meters. Place of the internal filler is occupied.
If the production of wall panels is a side of the activity, it is reasonable to purchase a line that provides its own at minimal costs. There are situations when production must be organized for borrowed funds.
In this case, the amount, term and the possibility of issuing a loan depends on the amount of the acquired fixed assets. The lower the loan amount, the higher the profitability of the business.
Summing up the above, we can safely say that an inexpensive line for the manufacture of sandwich panels is a very promising investment in the production business.